China Plastic Parts of Sports Equipment Plastic Injection Molded Parts wholesaler

Product Description

 

Product Description

Plastic injection molds and CZPT manufacturer

1-Start from part design analysis

2-Mold design drawing and DFM report available so you can see how is the mold going to be before mold making
3-If product is complex,moldflow report will be present as well
4-In house mold making shop ensure you mold quality under well control.
5-Normally it takes 15-25 working days to make mold,precise time depends on part design

 

Product Description

ODM plastic injection molding

Plastic Materials:

PS, ABS, PP, PVC, PMMA, PBT, PC, POM, PA66, PA6, PBT+GF, PC/ABS, PEEK, HDPE, TPU, PET, PPO,…etc.

Standard:

ISO9001:2008

Other materials:

Rubber, Slilconce rubber, LSR,Aluminum, Zinc,Copper…Metal…etc.

Quality:

RoSH and SGS standard

Feature:

Non marking and Non flash

Size:

According to your 2D, 3D Drawing

Color,Quantity,Unit price,Tooling cost,Tooling size:

To be discussed

Package:

Standard exported Wooden box packed, Fumigation process(upon required)

Mold Building Lead Time:

T1, 15-25 Working days, Part measurement report (upon required).

Export Country:

Europe, Japan, America, Australian, UK, Canada, France, Germany, Italy…etc.:

Experience:

13 years experience in plastic injection mold making and plastic prouducts produce.

To be discussed

In-Mold Decoration, Injection Mould, Plastic Mold, Overmould, 2K Mould, Die-Casting Mould, Thermoset Mold, Stack Mold, Interchangeable Mold,Collapsible Core Mold, Die Sets, Compression Mold, Cold Runner System LSR Mold,…etc.

Mould Base:

Hasco Standard, European Standard, World Standard

Mould Base Material:

LKM, FUTA, HASCO, DME,…etc. Or as per Customer’s Requirment.

Surface Finish:

Texture(MT standard), High gloss polishing

Cavity/Core Steel:

P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767 …etc.

Hot/ Cold Runner

HUSKY, INCOE, YDDO, HASCO, DME, MoldMaster, Masterflow, Mastip, ZheJiang made brand…etc.

Mould Life:

5,000 to 1,000,000 Shots. (According to your working environment.)

Design & Program Softwares:

CAD, CAM, CAE, Pro-E, UG, Soild works, Moldflow, CATIA….etc.

Equipments:

High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine for trial out mold from 50-3000T available.

Detailed Photos

 

 

How to Start

 

 

Company Profile

CEMAL Enginnering , professional plastic mold manufacturer in China, we focus on design and manufacturing plastic molds for

the Automotive, Home Appliances and other sectors.

Excited and ready to help support your project from the early stages of part development and tool design to fabrication and parts production via professional engineering, manufacturing, and project management, we are confident that our service level is second to none.

When you choose CEMAL- whether it’s for a single part, a small run or a multi-year contract – you’ll get the same attention to detail, the same problem-solving approach, the same quality solution. That’s the CEMAL promise.

Making our customers satisfying, Keeping our customer successful is the goal of CEMAL.

Why Choose CEMAL
Are you plHangZhou to get a supply of custom injection molds and probably do not have an idea of which Company is likely to offer effective products? If yes, then this article will be a perfect CZPT for you as it tries to highlight various reasons as to why you should choose Loxin mold as your supplier in injection molds. There are thousands of injection mold manufactures in China and therefore, determining the ideal company to partner with can quite be difficult. Not all factories offer genuine products or even provide the various services at affordable prices and there is thus the need to be careful on the company that you settle for. CEMAL mold has been in existence for more than 10 years now and has proved to be the leading producer of the custom injection mold through the exemplary services to the various customers. It would thus be a wise choice to consider us as your partner in supply of mold related products. Below are some of the reasons as to why you should consider our company

All products are availed at affordable prices
At CEMAL mold, all manufacturing process is done within the company and nothing is ordered from other companies and hence ensuring that all products are traded at the factory price to the various customers. We do not supply our products through any middle persons but rather directly to our clients. Brokers usually charge higher prices on the products in order to get their profits and therefore that is why we avail all products directly to the users to avoid such costs and hence avail the products at affordable prices to our clients.

Highly experienced in production of mold
As mentioned earlier on, CEMAL mold has been in operation for more than 10 years and therefore has efficient knowledge in production of molds and the related services to out esteemed customers. We have transacted with various customers even in the European countries and have always given a positive feedback on our services. If you still don’t believe in us then you can refer from your country on the kind of services offered. We can even provide contacts of the various clients served if they allow us to do so.

Quality services are offered
Our engineers are highly skilled and you can be sure that they offer quality services that meet our customer’s satisfaction. Our main goal is to ensure that all clients are fully satisfied in the mold injection services offered and the company is always ready to even make any changes to meet the customer demands. Our managers are friendly and communicate directly to you if you need a supply of our products without involving any intermediaries. This is in contrast to other manufactures who hire sales ladies to promote the products as they pay them on a commission basis. This calls for more costs as the amount is later transferred to the price of the products

 

FAQ

1. Are you a trading company or a manufacturer?

We are a manufacturer as you can see our workshop as above.

 

2. What kind of trade terms can you do?

 

EX-WORKS,FOB,CIF,DDP DDU

 

3. What is your terms of payment?

 

50% Mold cost deposit,balance mold cost +50% production cost paid when samples confimed,Balance production cost paid against copy of B/L. We accept T/T

 

4. Do you support OEM ?

 

Yes, we can produce by technical drawings or samples.

 

5. How about your delivery time?

 

Generally, it take 20-30 working days ( 15-20days make mold, 5-10 days for mass production).

 

US $0.1-2
/ Set
|
500 Sets

(Min. Order)

###

Warranty: 3 Year
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: ABS, POM, PP, PC, PE, PA
Process Combination Type: Compound Die

###

Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Plastic Parts of Sports Equipment Plastic Injection Molded Parts Plastic Parts of Sports Equipment Plastic Injection Molded Parts
Plastic Parts of Sports Equipment Plastic Injection Molded Parts Plastic Parts of Sports Equipment Plastic Injection Molded Parts

###

Product Description
ODM plastic injection molding
Plastic Materials:
PS, ABS, PP, PVC, PMMA, PBT, PC, POM, PA66, PA6, PBT+GF, PC/ABS, PEEK, HDPE, TPU, PET, PPO,…etc.
Standard:
ISO9001:2008
Other materials:
Rubber, Slilconce rubber, LSR,Aluminum, Zinc,Copper…Metal…etc.
Quality:
RoSH and SGS standard
Feature:
Non marking and Non flash
Size:
According to your 2D, 3D Drawing
Color,Quantity,Unit price,Tooling cost,Tooling size:
To be discussed
Package:
Standard exported Wooden box packed, Fumigation process(upon required)
Mold Building Lead Time:
T1, 15-25 Working days, Part measurement report (upon required).
Export Country:
Europe, Japan, America, Australian, UK, Canada, France, Germany, Italy…etc.:
Experience:
13 years experience in plastic injection mold making and plastic prouducts produce.
To be discussed
In-Mold Decoration, Injection Mould, Plastic Mold, Overmould, 2K Mould, Die-Casting Mould, Thermoset Mold, Stack Mold, Interchangeable Mold,Collapsible Core Mold, Die Sets, Compression Mold, Cold Runner System LSR Mold,…etc.
Mould Base:
Hasco Standard, European Standard, World Standard
Mould Base Material:
LKM, FUTA, HASCO, DME,…etc. Or as per Customer’s Requirment.
Surface Finish:
Texture(MT standard), High gloss polishing
Cavity/Core Steel:
P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767 …etc.
Hot/ Cold Runner
HUSKY, INCOE, YDDO, HASCO, DME, MoldMaster, Masterflow, Mastip, Taiwan made brand…etc.
Mould Life:
5,000 to 1,000,000 Shots. (According to your working environment.)
Design & Program Softwares:
CAD, CAM, CAE, Pro-E, UG, Soild works, Moldflow, CATIA….etc.
Equipments:
High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine for trial out mold from 50-3000T available.
US $0.1-2
/ Set
|
500 Sets

(Min. Order)

###

Warranty: 3 Year
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: ABS, POM, PP, PC, PE, PA
Process Combination Type: Compound Die

###

Samples:
US$ 5/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Plastic Parts of Sports Equipment Plastic Injection Molded Parts Plastic Parts of Sports Equipment Plastic Injection Molded Parts
Plastic Parts of Sports Equipment Plastic Injection Molded Parts Plastic Parts of Sports Equipment Plastic Injection Molded Parts

###

Product Description
ODM plastic injection molding
Plastic Materials:
PS, ABS, PP, PVC, PMMA, PBT, PC, POM, PA66, PA6, PBT+GF, PC/ABS, PEEK, HDPE, TPU, PET, PPO,…etc.
Standard:
ISO9001:2008
Other materials:
Rubber, Slilconce rubber, LSR,Aluminum, Zinc,Copper…Metal…etc.
Quality:
RoSH and SGS standard
Feature:
Non marking and Non flash
Size:
According to your 2D, 3D Drawing
Color,Quantity,Unit price,Tooling cost,Tooling size:
To be discussed
Package:
Standard exported Wooden box packed, Fumigation process(upon required)
Mold Building Lead Time:
T1, 15-25 Working days, Part measurement report (upon required).
Export Country:
Europe, Japan, America, Australian, UK, Canada, France, Germany, Italy…etc.:
Experience:
13 years experience in plastic injection mold making and plastic prouducts produce.
To be discussed
In-Mold Decoration, Injection Mould, Plastic Mold, Overmould, 2K Mould, Die-Casting Mould, Thermoset Mold, Stack Mold, Interchangeable Mold,Collapsible Core Mold, Die Sets, Compression Mold, Cold Runner System LSR Mold,…etc.
Mould Base:
Hasco Standard, European Standard, World Standard
Mould Base Material:
LKM, FUTA, HASCO, DME,…etc. Or as per Customer’s Requirment.
Surface Finish:
Texture(MT standard), High gloss polishing
Cavity/Core Steel:
P20, 2311, H13, 2344, Starvax 420, 236, AdC3, S136, 2312, 2379, 2316, 2083, Nak80, 2767 …etc.
Hot/ Cold Runner
HUSKY, INCOE, YDDO, HASCO, DME, MoldMaster, Masterflow, Mastip, Taiwan made brand…etc.
Mould Life:
5,000 to 1,000,000 Shots. (According to your working environment.)
Design & Program Softwares:
CAD, CAM, CAE, Pro-E, UG, Soild works, Moldflow, CATIA….etc.
Equipments:
High speed CNC, Standard CNC, EDM, Wire Cutting, WEDM, Grinder, Plastic Injection Molding Machine for trial out mold from 50-3000T available.

Injection Molded Parts – Design Considerations

If you want to produce high-quality Injection molded parts, there are several factors to consider before the design process. These factors include the Surface finish, Material compatibility, and Tooling fabrication. This article will focus on some of these factors. Ultimately, you can save time and money by designing the parts in-house.

Design considerations

Injection molded parttWhen creating a new part, or updating an existing part, design considerations for injection molded parts are critical. The decisions you make in these early stages of development can have a profound effect on the final product, and they can also have substantial cost and timing implications. In this guide, we’ll explore key design considerations, including how to maximize the efficiency of the injection molding process. We’ll also touch on how to optimize gate placement and parting lines.
To ensure a successful injection molding process, part design must balance structural integrity and plastic fill volume. This means creating parts with relatively thin walls that have adequate support and avoid warping or sinking. To do this, injection molded parts often feature ribs or projections to strengthen the walls. However, too thin of a wall can result in excessive plastic pressure and air traps.
One of the most important design considerations for injection molded parts is the direction of the parting line. For many applications, a parting line is obvious, but for others it’s a little less obvious. The first step in designing an injection mold is to determine which direction it should open.
Another critical design consideration is the part’s ejection. If a part isn’t ejected properly, it will stick to the mold. A part that has too many undercuts or ribs will end up stuck on the mold’s side, making it difficult to eject it from the mold. A part that has a draft angle of at least five degrees is much easier to eject.
Another important design consideration for an injection molded part is the type of plastic used. Some plastics do not tolerate undercuts. However, some materials are able to tolerate undercuts of up to five percent. Undercuts are not ideal and can increase the complexity and cost of the injection mold.
Another design consideration for injection molded parts is the radius of edges. Sharp corners can create high molded-in stresses and can lead to failure points. A radius eliminates this stress by redistributing the stress more evenly throughout the part. This also facilitates flow of the material through the mold.

Surface finish

Injection molded parts are often finished with additional processing in order to improve their aesthetic quality. There are a variety of finishing processes, including machining and sanding, which give injected molded parts a particular look, feel, or texture. The surface finish of a plastic part affects both its aesthetics and its functionality. According to the Society of Plastics Industry, certain standards for surface finish are essential to the aesthetics and durability of plastic parts.
Surface finish of injection molded parts depends on the primary design goal. For instance, some designs may need a part to be aesthetically pleasing while others may want to enhance its functionality. Surface texture is often used by designers and engineers to achieve different aesthetic goals, such as improving the product’s perceived value. A textured surface may also help hide imperfections and improve the part’s non-slip qualities.
Surface finish is a critical aspect of plastic injection molding. It can affect material selection, tooling, and other process decisions. It is important to determine the desired surface finish early in the design phase. A skilled plastic injection molder can assist you in making this decision. In addition to determining the finish you need, a skilled molder can help you decide the best material for the job.
The PIA classification system defines four basic grades for surface finish. There are subcategories for each grade. Group A surface finish is smooth, and grade B and C finishes are textured. The former is the most common and economical finish and is most suitable for industrial parts. It can hide deformations and tooling marks, and is the least expensive finish type.
Surface finish of injection molded parts can vary greatly, and can be crucial to the performance and appearance of the part. Some companies prefer plastic parts with a glossy finish, while others prefer a textured surface for aesthetic reasons. While the former may be better for aesthetic purposes, rougher surfaces are often preferred for functional or mechanical parts.

Material compatibility

Injection molded parttMaterial compatibility is important for the durability of your injection molded parts. You can use multiple materials in the same part by mixing resins. This is an ideal solution for parts that require adhesion, friction, or wear. Fast Radius can simplify the material selection process, optimize part design, and speed up production.
ABS is a thermoplastic polymer that can withstand a range of temperatures. Its low melting point means that it is easy to mold, and it has good chemical and moisture resistance. ABS also has good impact strength, and is highly durable. It is easy to recycle. Nylon is another versatile material for injection molding. It can be used for car tires, electrical components, and various apparel.
When choosing the material for your injection molded parts, keep in mind that the type of resin will determine their tolerance. Injection molding is compatible with a wide range of plastic resins. Some materials are more suitable than others for certain applications, and many plastics can be modified with stabilizers or additives to improve their properties. This flexibility allows the product development team to customize materials to achieve the performance characteristics they desire.
Polyamides are another great option for injection molding parts. Both natural and synthetic varieties of these plastics have excellent properties. However, they have some drawbacks. For instance, nylon injection molding is difficult and can result in inadequate filling. However, Nylon injection molding has many benefits, including high impact resistance and heat resistance.
Polybutylene terephthalate (PBT) is a high-molecular-weight polymer with excellent mechanical and chemical resistance. It is a good choice for components in the medical, automotive, and lighting industries. Its low water absorption and low flammability make it suitable for many applications.
Polyurethane (TPU) is another polymer option. It has excellent resistance to abrasion, chemicals, greases, and oils. It also has high temperature resistance, and is suitable for ozone environments. However, TPU is more expensive than TPE and requires drying before processing. Moreover, it has a short shelf life.

Tooling fabrication

Injection molded parttTooling fabrication for injection-molded parts is an important component of the manufacturing process. The right design of the mold can reduce the cost and time required for a finished product. For instance, choosing the right type of core for the mold can reduce the amount of material used in the part, which is necessary to produce a high-quality product. It is also important to choose a design that is easy to mill into a mold.
Injection molding requires a mold with precise geometries. The mold tool must be constructed accurately and carefully to achieve the desired precision. It can be the biggest investment in the manufacturing process, but it is also critical to the success of a project. Large volume and high-precision parts often require more complex tooling, as they require the highest level of precision.
Tool steels typically used for injection moulding include H-13 and 420 stainless steel. Both of these materials are strong enough to produce parts of comparable hardness to wrought parts. These materials have low elongation values, so they are ideal for constructing injection moulding tools. Some of these steels also have excellent dimensional accuracy and are ideally suited for high-precision tool fabrication.
The process of plastic injection molding requires precise measuring and tooling fabrication. The mold must have the proper lead angle and space for the material to deform. Undercuts must be no larger than 5% of the diameter. Moreover, the injection molded part should be free of stripping or undercuts. Ideally, it should have a lead angle of 30o to 45o.
Various plastics can be used in the process of injection molding. The process can be used to produce cosmetic and end-use parts. Materials used in the molding process include silicone rubber and thermoplastics. If the part requires additional reinforcement, it can be reinforced with fibers, mineral particles, or flame retardant agents.
Increasingly advanced technologies have streamlined the process of tooling fabrication for injection moulded parts. The process has improved with the use of computer aided design, additive manufacturing, and CNC lathes. Approximately 15% of the cost of a finished injection molded part is spent on tooling fabrication.
China Plastic Parts of Sports Equipment Plastic Injection Molded Parts     wholesaler China Plastic Parts of Sports Equipment Plastic Injection Molded Parts     wholesaler
editor by czh