China Professional plastic injection mould mold maker for customized plastic silicone rubber molding and plastic parts injection molded plastic auto parts

Model Number: Plastic Injection Mould
Shaping Mode: Plastic Injection Molding
Product Material: Steel
Product: Plastic Injection Mould
Product name: Plastic Injection Mold
Mold core: P20,S50C,H13,NAK80,718,738H,S136
Prpduct Material: ABS,PC,PP,Acetal,Nylon,Acrylic,PMMA,PS
Mold life: 300,000-500,000 shots
Mold cavity: single, multi cavity
Mold base: European Standard,LKM,HASCO
Runner: Cold,hot runner
Surface treatment: Smooth,polish,matte,texture,shinny
Part Tolerance: ± 0.005mm
Certificate: ISO9001
Packaging Details: Package details: 1. Vacuum-packed the injection mold by Aluminum film. 2. Ply-wood cartons.
Port: HangZhou / HangZhou

Company NameHangZhou BTai Electronic Technology Co, Ltd
Business typeManufacturer
Part namePlastic Injection Mold for Plastic/Rubber/Silicone Parts
Main ProductPlastic Mould/Tooling, Blow mold, Rotational mold, Prototype, Injection Molding Product, Injection Foaming Mold, 3D Printing, Die Casting, Gas Assisted Injection Molding such as part for Auto, Medcial, Aerospace, Houseware…
Mould BaseLKM, HASCO, DME, etc
Cavity/core material2738, 2343, S130, 2344, 718, 8407, S136, P20, KD-61, NAK80, H13 ect
Plastic part materialPA6, PA66, ASA, POM, PPS, ABS, ABS+GF, ABS+PC, POM(Derlin), PP, PE, PC, PMMA(Acrylic), PVC, PEI, PBT, PTFI
Cavity QTYSingle-cavity/Muti-cavity
RunnerCold/hot runner
GateSubmarie gate, side/edge gate
Mould life time100,000- 1,000,000 shots
Lead time10- 40 days based on different products
Surface TreatmentPolishing, Painting, Chroming, Anodizing, Brushing, Silk, Screening, Water Transfering, Laser Cutting, Leather Covering, Texture, Sanblasting, Gilding UV Painting…
Products Description DesignWe have professional engineers design team, and can use CAD, Pro-E, UG, Solidworks etc.Before the project started1, If you have 3D STEP/IGES/X-T drawing or 2D drawing, please directly send to us before quotation, then we will do DFM and CZPT design for you.2, If you only have samples no drawings, please directly provide us samples, we can design 3D for you, and quotation. Quality assurance ( We can give you the best price ) 15 Days to get a rapid mold with high quality How to get a suitable and quality mold The engineer consultant will work with you to analyze the mold structure and get your product development cost budget ASAP Mold flow analysis before mold design, process, packaging methods, shipping cost and time Submit quotation within 24 hours 15+ years in mold industry senior engineering will serve for you The most professional mold engineer will give you the best suitable solution Quality Guarantee 1, Working tightly with different raw materials suppliers 2, Maintain and keep your mold for free, and keep your mold in good condition Remark:We are CZPT and we won’t use your mold to make any parts for other people Project Control Flow、Mold Making Procedure 1Product samples or 3D design drawings 2Mould design 3Material Preparation 4CNC machining 5EDM Machining 6Mold Trail 7Sample Inspection 8Mass Production 9Mold (product) packaging and delivery 10 After Sale Service Why Choose Us 15 year professional teamWe have the professional engineer teams and sales teams, mostof them have more than 15 years experience in mold-makingindustry and injection industry, especially for household, electronics and automotive products. Advanced equipmentWe have the high quality CNC and EDM machines from HAAS, MOKRON, OKUMA, AGIE, MAKINO, such as: 4-axis and 5- axis CNC machines, can offer stable and accurate processing ability. Fast delivery timeFor small prototype mold: 10 daysFor complex mold:20-30 daysFor prototype:3-5 daysFor mold design: 2-5 days One stop serviceWe offer products design and 3D print service, we have more than 22 sets injection machines and 3 aseembly lines, we can provide production run, product assembly and Product packaging for direct sale service. High quality and factory priceWe have lSO9001 International Quality Management System, aswell as Chinese Production Cost Control Experience, So we canhelp you save about 20%~30% Manufacturing cost when youcompare with others. High speed after-sales serviceWe offer good after-sale service within 5 years after customer receive the mold, Provide 16 hour online consultation, Most of our customers work with us more than 15 yearsand still trust ,satisfy and do with us. Transport 1, Fast customs clearance service, about 7-10 days.2, Fast delivery shipment time, about 3-5 days door to door service by express, about 30-45 days door to door service by express.3, My company give additional discount 70% on the shipping cost to customers.4, Door to door service include all taxes, No need to pay an extra cent. Company Profile BTai specializes in plastic moulds/ products development and production over 15 years Our strong design capability equipped with the advanced software of CAD/CAM/CAE/Solidworks/Pro-E/UG, serving from product conceptual design, structure design to the total one-stop solution.We have rich experience in mould/ product design and mass production with superior management and strict quality control. All of these assure the best quality, fastest delivery time and competitive price and professional service to customers.BTai works closely with the customer for any details requirements, thinking as customer’s position to make projects well. We are ready to become your most satisfied partner to support your growing business. Team FAQ Q1: When can I get the price?A1: Normally quotation would be submitted within 24 hours after receipt of your inquiry, If it’s very urgent, please shoot us an email or give us a call, we will do it as priority. Q2: How long is the lead time? A2: It depends on product, size and part structure, Our normal lead time is 25-35 days, 15 days for simple and small size of product.Q3: I have no 3D drawing, how should I start the new project?A3: Samples or an idea or a sketch will be good too, My engineering department can design the 3D drawing on the new project. Q4: Before shipment, how to make sure the products quality?A4: We are specialized in high quality products, We have QC to inspect the products before each shipment. You can come to visit our factory or ask a third party for inspection, Or we can send you videos to show the production process.Q5: How could I pay them?A5: T/T, Credit card or Alibaba payment are acceptable, Just let us know which is convenient for you.Q6: Can I get discounts?A6: Yes, we give reasonable discounts for large orders, regular customers and frequent customers.Q7: Which shipment way is available?A7: a, FOB HangZhou or HangZhou. b, CIF to the nearest port in your country. c, DDP or DDU by sea to your door. d, Express ( Alibaba express, DHL, UPS, FEDEX, TNT, EMS )

Benefits of Injection Molded Parts in Design

Injection molded parts are manufactured from a variety of plastics. You can order samples of your desired product or download CAD drawings free of charge. For more information, visit our product catalog. There are numerous benefits of using injection molded products in your designs. Here are some of them. Injection molded products are cost-effective and highly customizable.

Design for manufacturability

Injection molded parttDesign for manufacturability (DFMA) is an important part of the design process for injection-molded parts. This process helps to minimize costs and streamline the production process. It also helps in the prevention of problems during the manufacturing process. The process involves several steps that include part geometry, location of critical surfaces, material selection, and dimensioning. It is also crucial to consider the colors and tolerances, which can help to minimize scrap rates.
Design for manufacturability is a vital early stage in the development process to ensure that the product is cost-effective and repeatable. It begins with a thorough understanding of the purpose for which the part is intended. The design process should take into account every aspect of the part, including the material section, tool design, and the production process.
DFM includes guidelines to ensure that the design meets the manufacturing requirements. These guidelines can include good manufacturing practices, as well as good design principles. Good design focuses on the quantity and quality of parts, as well as the complexity of their surfaces and tolerances. The process also focuses on mechanical and optical properties.
Injection molding design for manufacturability can save resources and time. It also reduces the costs of assembly. An injection molder conducts a detailed analysis of these design elements before starting the tooling process. This is not a standalone principle; it should be used in conjunction with other design optimization techniques.
Ideally, a product should be designed for optimum manufacture. This means that it should not have too many parts, or too few. To minimize this, the designer should choose a model that is easy to mold. Also, a design that does not require too many machine operations and minimizes risks.

Plastics used in injection molding

Injection molded parttInjection molding is a very versatile process that uses various types of plastic polymers. These plastics are extremely flexible and can be molded to take on any shape, color, and finish. They can also be customized to contain design elements, text, and safety instructions. Plastics are also lightweight, easily recycled, and can be hermetically sealed to prevent moisture from getting into the product.
Plastics are categorized according to their properties, which can be helpful in selecting the right plastic for a particular application. Different materials have different degrees of hardness, which is important when it comes to molding applications. Some are harder than others, while others are more flexible. Plastics are ranked according to their Shore hardness, which was developed by CZPT.
Polystyrene is one of the most common plastics used in injection molding. However, it has a few disadvantages. While it is a good choice for simple products that do not require high strength and are prone to breakage, it is not ideal for items that need to be resistant to heat and pressure.
While many types of plastics are used in injection molding, choosing the right material is very important. The right material can make a big difference in the performance of your product and the cost of your product. Make sure to talk with your injection molding supplier to determine which plastic is right for your project. You should look for a plastic with a high impact rating and FDA approval.
Another commonly used plastic is PMMA, or polystyrene. This plastic is affordable and has a glass-like finish. It is often used for food and beverage packaging and can be easily recycled. This material is also used in textiles.Characteristics of polypropylene
Polypropylene injection molded parts offer an array of benefits, including a high degree of rigidity, excellent thermal stability, low coefficient of friction, and chemical resistance. These plastics are available in two main types, homopolymers and copolymers. Both types offer superior hardness and tensile strength. However, the material does not have the same fire-resistance as PE plastics.
Polypropylene is a colorless, odorless, crystalline solid. It is highly resistant to a variety of chemicals and is shatter-resistant. Its properties make it a great choice for many industrial applications, including packaging and containers for liquids. The material is also highly durable and can last for a very long time without breaking. In addition, it does not absorb or retain moisture, making it ideal for outdoor and laboratory applications.
Polypropylene is widely used for injection molding, and its low cost, flexibility, and resistance to chemical attack make it a popular choice. This material is also a great electrical insulator and has excellent thermal expansion coefficient. However, it is not biodegradable. Luckily, it can be recycled.
During the molding process, the temperature of the mold is a significant factor. Its morphology is related to the temperature and flow field, and a clear correlation between the two factors is essential. If you can control the temperature and flow, you can optimize your manufacturing process and eliminate costly trial-and-error procedures.
Polypropylene is an excellent electrical insulator and has a high dielectric coefficient. It can also be sterilized and resist high temperatures. Although it is less rigid than polyethylene, it is a good choice for applications where electrical insulation is necessary.

Texture of injection molded parts

Injection molded parttTexture design is a common feature of injection molded parts, which helps to raise the perceived value of the vehicle. While traditional manufacturing processes can produce limited textures, additive manufacturing allows for infinite designs. For example, a design that looks like a wood grain pattern may be printed on an aluminum car part.
Texture is important because it can improve the strength of the part and enhance its adhesion to other surfaces. Moreover, textured parts can resist damage from contact and fingerprints. This makes them more durable and a good option for further molding operations. Injection molding processes usually follow a set of standards from the Society of Plastics Industry, which define different types of surface finishes.
Textured plastic injection molded parts may have various types of surfaces, including wood grain, leather, sand, or stipple. Choosing the right surface texture is crucial for enhancing the appearance of the part, but it must also be compatible with its function. Different materials have different chemical and physical properties, which can influence the type of texture. Moreover, the melting temperature of the material is important for its surface finish. The additives used in the process can also have an impact on the surface finish.
Texture can also vary between manufacturers and types of components. Some textures are flat, while others are rough. The top row corresponds to A3 and B4 in flatness, while the bottom row shows rough surfaces. These rough surfaces may damage sensitive testing equipment. However, some textures may have near equivalence with each other, namely SPI D-3 and MT-11020.
The type of texture that is applied to injection molded parts can affect the minimum draft angle required for the parts to be ejected. Parts with light texture tend to be smoother than parts with heavy textures, while parts with heavy textures require a higher draft angle. The draft angle for heavy textures should be between five and 12 degrees. It is best to consider this early in the design process and consult with the injection molder to get a good idea of the necessary draft angles.
China Professional plastic injection mould mold maker for customized plastic silicone rubber molding and plastic parts     injection molded plastic auto partsChina Professional plastic injection mould mold maker for customized plastic silicone rubber molding and plastic parts     injection molded plastic auto parts
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